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Surface analysis of commercial lead/acid battery grids
Journal article   Peer reviewed

Surface analysis of commercial lead/acid battery grids

Roland De Marco and J Liesegang
Applied Surface Science, Vol.84(3), pp.237-244
1995
url
https://doi.org/10.1016/0169-4332(94)00550-8View
Published Version

Abstract

alloys carbonates characterization electrochemistry emission spectroscopy microscopic examination surfaces thin films x ray diffraction x ray photoelectron spectroscopy antimony free effect atmospheric oxidation electrocatalysis metallorgraph
Various lead, lead-calcium-tin and lead-antimony battery grids have been characterized using inductively coupled plasma-atomic emission spectrometry (ICP-AES), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and metallographic microscopy. As-received, commercially produced grids are encapsulated by a thin film of lead(II) and/or lead(IV) oxide along with lead(II) hydroxide arising from atmospheric oxidation of lead. Alloy constituents (i.e., Ca, Sn and Sb) segregate to the grid surface during atmospheric oxidation; Sb(III) and/or Sb(V), Sn(II) and Ca(II) have been identified in the grid oxide layer. The influence of metallurgical structure on the oxidation-induced segregation of minor elements has been evaluated. XPS identified carbonate on the surfaces of as-received non-antimonial grids, while carbonate was not detected on antimonial grids. XPS analysis of grids aged in a humidified environment - to deliberately invoke the formation of lead carbonate - confirmed the formation of carbonate on non-antimonial grids, and the absence of carbonate on antimonial alloys. XRD phase-analysis of aged non-antimonial grids identified the basic lead carbonate hydrocerussite (2PbCO3 • Pb(OH)2). A mechanism is proposed for the antimony-free effect that is responsible for the premature capacity loss of batteries employing non-antimonial grids. © 1995.

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Chemistry, Physical
Materials Science, Coatings & Films
Physics, Applied
Physics, Condensed Matter

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